Pneumatic · Electric · Hydraulic

Actuator Sizing Helper

Estimate required break torque (quarter-turn) or stem thrust (linear) for valve actuation, with industry-standard safety factors applied. Match the result to a Rotork, Bettis, or AT Controls package.

Inputs

Pick a valve type and class, enter the differential pressure, and set the service factor. Defaults are typical for clean liquid service.

Required Actuator Output

Quarter-Turn

Sized Break Torque
in-lb
With safety factor applied

Breakdown

Base demand
× Service factor
× Safety factor
Required actuator output

Suggested Actuator Tier

Light Duty
Pneumatic
Standard
Electric
Heavy Duty
Hydraulic
First-pass estimate — not a final sizing. This gives a quick directional number using industry-typical factors. Actual requirements are valve-specific: per the Emerson Control Valve Handbook, linear-valve thrust is the sum of seat-load, unbalance, and packing-friction forces, while quarter-turn break torque comes from the manufacturer's published torque curve (it varies with seat material, lubrication, temperature, and cycle history). Always confirm the final selection against the valve manufacturer's torque/thrust chart before placing the PO — our engineers do this as part of every sized package. For ESD, fire-safe, or fail-safe service, contact engineering for a full review.

Need a Verified Actuator Package?

Our engineers verify torque or thrust against the actual valve's manufacturer chart, then match a Rotork, Bettis, or AT Controls package to your supply pressure, voltage, and fail-position.

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In loving memory of our founders and friends, Wayne and Lawton Miller